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Add You - Productivity Of A Spinning Mill
Are You Wearing The Right CAP At Work For Success? rImagine just for a moment enjoying the work you do more than ever before; so much so that you don't count the days to Friday or to your next long awaited vacation. Does that sound like something that's too good to be true? Well, it isn't if you are wearing the right cap at work.There are five specific caps a person can wear at work. Each cap identifies where you are most likely to have the greatest success in the workplace. These caps are based on what I call your primary area gift stream©, or PAGS©. Your PAGS© is the stream where you naturally flow and express who you really are. The hundreds of people I have given the PAGS Assessment(c) and follow up materials and services to shape their lives around their primary area gift stream© have had more joy at work and in their life. When you identify your particular primary area gift stream©, you will discover more fulfillment, feel more empowered and have greater success at work.Here is a short description of the five primary area gift streams(c) in the workplace:1. Projectors- are people who can communicate with vivid images, capable of casting light on the potential ideas, projects, etc., so that others get a clearer picture of what is happening now and what may be coming down the road. Projectors have an eye for color, detail and aesthetic qualities and . Actual tenacity gms/denier . Actual per cent elongation at break . T10gms/denier . Crimps / 25 mm . Crimp stability . Crimp take-up . Actual oil pick-up and its variation. Actual Dry Heat Shrinkage (@ 180°C for 30 minutes) . Fused fibres (in mg/10 kg of raw fibre) . Over lengths/multi lengths - Number per 10 gms . Actual b colour Polyester fibre bales to blowroom Most fibre manufacturers should make sure that dispatch of bales is done in serial order. The reason is that the bales are placed in the warehouse in that order. Today's fibre plants are highly productive. Limits sets in which it make about 120 tons/day, are common. Hence a truck load of bales get made in just 2 hrs or so. The fibre properties do not vary within Using Customized Vending Machines to Increase Your Business All spinners wish that the spinning productivity of their mill (ring frame production in gms/spindle shift) has the optimum level of efficiency. Though there are many aspects that limit the actual production like ring diameter and its age, lift, age and make of the ring frame, its maximum mechanical speed, type of spindle drive, lot size, fluctuating production program, poor control on RH, lower HP of main driving motor, greater percentage of untrained workers, impoverished technical knowledge of subordinates etc.First impressions are important, especially when dealing with customers. For impulse purchases, such as vending machine items, fickle buyers will choose whatever catches their eye.Vending machines will always attract buyers because they contain decadent treats, and it’s not hard to persuade someone to satisfy a sweet tooth or some other craving. If these treats are displayed in an attractive, inviting way, they have an even better chance of selling.Customizable vending machines are gaining popularity as their owners are trying to build profitable vending machine routes or supplement their existing incomes. With options for color, canisters and bases, the few companies offering custom vending machines make it easy to start a vending route or add machines to an existing place of business.Importance of VersatilityBusiness demands change, and owners deserve the security of knowing that their existing inventory and equipment can adapt. Customized vending machines allow them to change the look, style or contents of their machines as the need presents itself.Customers enjoy doing business in a modern, updated office or store, yet many business owners don’t invest in updating or remodeling. Attractive, up-to-date equipment and vending machines let clients know that a merchant takes pride in his or her business by reinvesting in it. For an independe Today, there is a pressure from the management to decrease the conversion cost to its lowest possible level because of cut throat competition in both the local and export markets. Ring spinning contributes approximately 70 per cent to the total conversion cost. Hence it is possible to speed up the ring frames to its maximum speed mechanically possible considering that spinning preparatory can feed ring frames at high speed. Also, neither the spinning performance nor the yarn quality is adversely affected by such speeding up of the ring frames. Currently many spinning mills in India are capable of managing their ring frames at actual great speeds quite successfully counts 30s-40s at 20/21/22,000 rpm and finer counts - 60s-76s at up to 24,500 rpm and yet maintaining identical breakage rate of 2-3 breaks/l00 spindle hrs that they were earlier performing at 15/16,000 rpm. Also, the yarn quality has not been affected. Factors that affect spinning productivity Many factors that affect spinning productivity/end breakages/ yarn properties/ yarn complaints are mentioned here. Increasing productivity is not just gearing up the ring frames but making many efforts such as arranging proper fibres bales to blowroom in a particular direction, maintaining product quality at spg preparatory machines, care of cots and aprons, QC checks, etc., to make sure that spinning breakages, winding breaks, vital yarn properties and quality of yarn at the looms should not deteriorate at all. Polyester staple fibre associated factors Change the fibre denier, if possible, to the next stage i.e. if a mill is using 1.4 Den fibre, they can use 1.2 Den. Several advantages here are 2025 per cent higher number of fibres in the cross section giving to superior yarn strength, improvement in uster value, lesser imperfections and reduced hairiness - which in turn improves weaving performance up to 4-6 per cent with Sulzer weaving machines. The 'compromise' cut length is 44 mm, though it is believed that in the next 5 years or so, mills will change to 38 mm as is the practice world wide. Many fibre manufacturers give actual values of important fibre properties with each dispatch. How much the mill technicians consider these values provided by the fibre manufacturers is a debatable issue. It has been seen that most of the mill technicians do not have the proper knowledge to evaluate these values of fibre properties. Of course, it is a good idea if the fibre manufacturers provide the information. In fact the actual values of the following fibre properties should be given with every dispatch: . Actual denier Polyester fibre bales to blowroom Most fibre manufacturers should make sure that dispatch of bales is done in serial order. The reason is that the bales are placed in the warehouse in that order. Today's fibre plants are highly productive. Limits sets in which it make about 120 tons/day, are common. Hence a truck load of bales get made in just 2 hrs or so. The fibre properties do not vary within 2 Air Liquide: Driving Liquid Air ssible to speed up the ring frames to its maximum speed mechanically possible considering that spinning preparatory can feed ring frames at high speed. Also, neither the spinning performance nor the yarn quality is adversely affected by such speeding up of the ring frames.Have you ever heard of liquid air? The process of liquifying air was a major scientific achievement that took place over 100 years ago. Even after 100 years there are only a few companies that liquify air, which is probably why you've never heard of it before. Liquifying air is a cheap way to isolate different gasses like oxygen and nitrogen.The task of liquefying air began in 1892, when Frenchman Georges Claude began working with acetylene. At the time, acetylene was thought to be a very promising substance as it was used in lighting fixtures, but it was very difficult to produce and transport. Georges Claude worked out a method for liquefying air in order to remove its different components and isolate the oxygen. Oxygen had nothing to do with acetylene at the time, except Claude felt that using oxygen could help reduce costs of producing the fires necessary to separate acetylene.When Georges Claude heard that a scientist named Carl von Linde had managed to liquefy air, Claude set out to do it himself but vowed to do it faster and more efficiently. During the day he worked as an engineer at Thomson-Houston and he spent his nights conducting tests in an old warehouse. For two years he worked with a second-hand expansion engine, conducting experiments by trial and error to solve all his technical problems. When he needed to lubricate refrigerated moving parts he replac Currently many spinning mills in India are capable of managing their ring frames at actual great speeds quite successfully counts 30s-40s at 20/21/22,000 rpm and finer counts - 60s-76s at up to 24,500 rpm and yet maintaining identical breakage rate of 2-3 breaks/l00 spindle hrs that they were earlier performing at 15/16,000 rpm. Also, the yarn quality has not been affected. Factors that affect spinning productivity Many factors that affect spinning productivity/end breakages/ yarn properties/ yarn complaints are mentioned here. Increasing productivity is not just gearing up the ring frames but making many efforts such as arranging proper fibres bales to blowroom in a particular direction, maintaining product quality at spg preparatory machines, care of cots and aprons, QC checks, etc., to make sure that spinning breakages, winding breaks, vital yarn properties and quality of yarn at the looms should not deteriorate at all. Polyester staple fibre associated factors Change the fibre denier, if possible, to the next stage i.e. if a mill is using 1.4 Den fibre, they can use 1.2 Den. Several advantages here are 2025 per cent higher number of fibres in the cross section giving to superior yarn strength, improvement in uster value, lesser imperfections and reduced hairiness - which in turn improves weaving performance up to 4-6 per cent with Sulzer weaving machines. The 'compromise' cut length is 44 mm, though it is believed that in the next 5 years or so, mills will change to 38 mm as is the practice world wide. Many fibre manufacturers give actual values of important fibre properties with each dispatch. How much the mill technicians consider these values provided by the fibre manufacturers is a debatable issue. It has been seen that most of the mill technicians do not have the proper knowledge to evaluate these values of fibre properties. Of course, it is a good idea if the fibre manufacturers provide the information. In fact the actual values of the following fibre properties should be given with every dispatch: . Actual denier Polyester fibre bales to blowroom Most fibre manufacturers should make sure that dispatch of bales is done in serial order. The reason is that the bales are placed in the warehouse in that order. Today's fibre plants are highly productive. Limits sets in which it make about 120 tons/day, are common. Hence a truck load of bales get made in just 2 hrs or so. The fibre properties do not vary within Building A Brand Without Breaking The Bank nts are mentioned here. Increasing productivity is not just gearing up the ring frames but making many efforts such as arranging proper fibres bales to blowroom in a particular direction, maintaining product quality at spg preparatory machines, care of cots and aprons, QC checks, etc., to make sure that spinning breakages, winding breaks, vital yarn properties and quality of yarn at the looms should not deteriorate at all.If you traveled to a remote island and had to take some non-alcoholic beverage, would you prefer an unknown brand taken by the natives to Coca-Cola?If you're like me, I'll insist on something I am conversant with.All over the world, Coca-Cola is known. People have come to trust their products. I guess if some folks travel to another planet and see a bottle of Coca-Cola they'll pop it open without asking questions.Why that level of trust?Coca-Cola is a worldwide brand. People have been so bombarded with adverts about Coca-Cola that they just pop up on our minds once we need a drink.Yahoo is a known brand. Google is a respected brand. We can go on and on, but how can you build a brand seeing you don't have even a tiny fraction of the funds available to these giants?The internet gives you an opportunity that was never present in the whole of history. You can reach your world without spending your world if you know how to go about it.Someone calls it building your brand of one. It is the act of preselling or pre-selling.It is building trust and confidence through high value and useful content. I mean content that is so good that they keep coming back for more. And as they keep coming back for more, you transform from a distant stranger at the other end of the world to a trusted expert or even the trusted expert. You can also grow Polyester staple fibre associated factors Change the fibre denier, if possible, to the next stage i.e. if a mill is using 1.4 Den fibre, they can use 1.2 Den. Several advantages here are 2025 per cent higher number of fibres in the cross section giving to superior yarn strength, improvement in uster value, lesser imperfections and reduced hairiness - which in turn improves weaving performance up to 4-6 per cent with Sulzer weaving machines. The 'compromise' cut length is 44 mm, though it is believed that in the next 5 years or so, mills will change to 38 mm as is the practice world wide. Many fibre manufacturers give actual values of important fibre properties with each dispatch. How much the mill technicians consider these values provided by the fibre manufacturers is a debatable issue. It has been seen that most of the mill technicians do not have the proper knowledge to evaluate these values of fibre properties. Of course, it is a good idea if the fibre manufacturers provide the information. In fact the actual values of the following fibre properties should be given with every dispatch: . Actual denier Polyester fibre bales to blowroom Most fibre manufacturers should make sure that dispatch of bales is done in serial order. The reason is that the bales are placed in the warehouse in that order. Today's fibre plants are highly productive. Limits sets in which it make about 120 tons/day, are common. Hence a truck load of bales get made in just 2 hrs or so. The fibre properties do not vary within A $40 Million Dollar Little Known Referral Strategy urn improves weaving performance up to 4-6 per cent with Sulzer weaving machines.Would you like to know how a car wash chain with only 12 locations has cleaned over 33,373,975 cars and has an annual revenue of over $40 Million (that is not a misprint) using little to no paid advertising?Well, sit forward because I'm about to tell you. The company name is "Car Spa" and here's how I discovered their brutally effective referral strategy. I often go to Taco Bell to have lunch and read a book. I noticed a little flyer next to their cash register.A few days later I stopped in with my family to get a frozen yogurt and right next to the cash register was the same flyer.The next day, I took my family to our favorite buffet restaurant and low and behold, there was a stack of Car Spa flyers.I then started asking the people at these locations what the deal was with the Car Spa flyer that they had next to their cash register and they all said that some old guy comes around every week and replinishes their stack.I asked them, "Do you have some type of reciprocal arrangement with Car Spa?" They all said, "No... they asked if they could put their flyers there as a gift to our guests and we said sure."Here's a copy of the referral flyer that Car Spa uses to drive traffic. http://www.marketingbestpractices.com/temp/car_spa.pdfPretty simple. Notice the 48 hour guarantee.They're All Over the Place!Before you knew The 'compromise' cut length is 44 mm, though it is believed that in the next 5 years or so, mills will change to 38 mm as is the practice world wide. Many fibre manufacturers give actual values of important fibre properties with each dispatch. How much the mill technicians consider these values provided by the fibre manufacturers is a debatable issue. It has been seen that most of the mill technicians do not have the proper knowledge to evaluate these values of fibre properties. Of course, it is a good idea if the fibre manufacturers provide the information. In fact the actual values of the following fibre properties should be given with every dispatch: . Actual denier Polyester fibre bales to blowroom Most fibre manufacturers should make sure that dispatch of bales is done in serial order. The reason is that the bales are placed in the warehouse in that order. Today's fibre plants are highly productive. Limits sets in which it make about 120 tons/day, are common. Hence a truck load of bales get made in just 2 hrs or so. The fibre properties do not vary within The Fuss about Non-Disclosure-Agreements(NDA) rSuppose you have a technology company and a technology (which may be a trade secret or in the stage of patenting), you need to meet an investor (whether it’s a venture capitalist or business angel). How do you protect yourself from the investor stealing the idea? A partial solution is the use of a legal document called the Non Disclosure Agreement (NDA). What does this agreement entails? Notice that I use the word partial, because not all investors like NDAs. I will discuss the possible situations where it may be or may not be appropriate to use it and provide a template for those in Singapore who might need it.In short, A non-disclosure agreement (NDA), is a legal contract between at least two parties which outlines confidential materials or knowledge the parties wish to share with one another for certain purposes, but wish to restrict from generalized use (Source: Wikipedia). In short, it is just a piece of paper to ensure that two parties have agreed not to reveal any information covered by an agreement. If you are selling a particular product that requires protection to deal with the risk of replication by other competitors, this agreement is an essential piece of paper for you. Other terms of the same nature include a confidential disclosure agreement (CDA), confidentiality agreement or secrecy agreement.In the case of the startups, NDAs are signed when tw . Actual tenacity gms/denier . Actual per cent elongation at break . T10gms/denier . Crimps / 25 mm . Crimp stability . Crimp take-up . Actual oil pick-up and its variation. Actual Dry Heat Shrinkage (@ 180°C for 30 minutes) . Fused fibres (in mg/10 kg of raw fibre) . Over lengths/multi lengths - Number per 10 gms . Actual b colour Polyester fibre bales to blowroom Most fibre manufacturers should make sure that dispatch of bales is done in serial order. The reason is that the bales are placed in the warehouse in that order. Today's fibre plants are highly productive. Limits sets in which it make about 120 tons/day, are common. Hence a truck load of bales get made in just 2 hrs or so. The fibre properties do not vary within 2 hrs, but if it takes more days or say a week, many fibre properties do change some times even outside the set limits. So it helps day' variations are taken care of very well. This ensures smoother running of fibres and no problems of rings under UV and dye variation in the final fabric It is noted that holding a stock of more than 4 or 6 trucks constantly involves blocking of capital, but . Ensured no complain of dye variation - streaks warp way and bars weft way Hence the benefit received outweighs the extra financial burden. Many mills that have been pursuing this and have gained fully the 3 plus points privilege of above. In Indonesia, many mills utilize Blendomats where 36 bales are placed at one time, hence blending of fibres made on different days. Performance at spinning preparatory machines Check that all mechanical data total/break drafts, roller settings, TM (Twist Multiplier) etc, even trumpet diameter is completely matching on each and every machine working on one mixing. Changes in C.P (Change Pinion for change in draft) to be done on 'group' basis according to the material being used so as to have minimum machine variations. Though blending for bales produced is important, it is likewise important to: 1. Number the card cans In this way one will have intimate fibre to fibre blending. Verify all stop motions at both breaker and finisher draw frame and check whether these are functioning well. Also check that the auto leveler is functioning properly. Check winding tension on the roving remains identical throughout the build of the roving bobbin. Check this by getting 4 full roving bobbins - 2 from front row and 2 from back row; get at least 5 wrappings and work out the average. Place empty roving bobbins on the same 4 spindles and operate the machine until approximately 200 metres is wound up; then detach bobbins and verify wrappings. The variation between the average of wrappings of 'full' and 'empty' bobbins should be less than 2 percent. Check that no roving bobbin with Uster U percent of greater than 3.5 is sent to ring frames. In order to verify this, check Uster U percent of each and every roving bobbin from a frame once every month. Spot out if there are any arms that are producing off spec bobbins. Get the top arms attended to and recheck the Uster U percent. Check that the drafting device at the fly frame is only adding 'allowable' unevenness. By having Uster U per cent of finisher sliver, apply the following formula to envisage roving U per cent (U per cent of roving x 1.25)2 = (U per cent of Finisher drawing x 1.25)2 + K, K may be considered as 10. If the actual roving U per cent is considerably greater than the expected U per cent value, then go for the drafting system, checking conditions of rollers, cots, aprons, roller pressure, setting
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